Airjet – Dry Dust collector

The AIRJET line of dry dust collectors is equipped with horizontal filter cartridges for easy and fast maintenance. AIRJET has been designed for use on all machine tools and industrial activities where welding smoke, fine and coarse dust or small quantities of chips are the generated pollutants. AIRJET is the best solution for dry metal working processes; the flow rate ranges from 2,200 to 6,500 m3/h (1,295 – 3,826 scfm). Units are equipped with a self cleaning back pulse system which uses compressed air.

Easyband

The EASYBAND series of indexing media filters offer the simplest and most versatile solution for the filtration of coolants. EASYBAND has been perfected thorough careful research and smart engineering techniques which has allowed Micronfilter to offer a reliable media filter built in our state of the art factory. Attention to detail and new technical solutions are the benefit in this “evergreen” product. Flow rates from 50 to 500 l/min (13.2 – 132 gpm).

Eco Tech

COMPLIANCE TO SAFETY STANDARDS
The ECO TECH has been designed and manufactured in accordance to the laws and standards set forth by the American Conference Governmental Industrial Hygienists (ACGIH). The ECO TECH meets or exceeds the T.V.L. (Threshold Limit Values) and T.W.A. (Time-Weighted Average) for the maximum acceptable concentration of the different polluting substances (for machine tool mist the maximum value is 5 mg/m3.).

MAXIMUM EFFICIENCY
The ECO TECH performs with a very high level of filtration efficiency (up to 99,997%). This innovative design allows the equipment to operate at a very high level of performance due to the unique four stages of filtration and separation utilized.

QUIET OPERATION
The unique design of the ECO TECH is constructed to minimize noise pollution. Due to the air flow pattern and the layout of the internal filters, the ECO TECH operates at only 73-76 dB. Quiet operation means a quieter manufacturing facility!

OPTIONS
Depending on the application and the requirement, the ECO TECH can be supplied with an optional absolute rated HEPA
after filter (rated at 99,997% efficient). In addition any other special filter can be supplied for specific needs. Continuous oil drainage can be supplied for high mist applications.

Contaminated air with heavy oil mist from the machine application enters the ECO TECH and passes through the first stage centrifugal/mechanical separating chamber, which is composed by a helical system and a metal screen. The centrifugal inlet chamber has the same cross section as the intake opening thereby reducing pressure drop. Due to the centrifugal force created by the fan, the heavy mist impacts the helical insert and separates from the air. The screen in the chamber prevents its entrainment back into the air flow, and drives them to slide along the walls of the chamber and fall below by gravity, onto the oil collection hopper. Oil is then collected in a small tank and recycled if required. A large portion of the oil droplets in suspension at this point have been separated, and the air now passes through the drop separator and the wire metal mesh pre-filter. Due to the efficient operation of these three levels of filtration, all oil mist has been removed from the air stream. To further remove any possible remaining impurities, like micro mists and oil vapors, the air passes through a final high efficiency pleated cartridge filter, which is made by polypropylene and cellulose. The top quality pleated filter cartridge contains a large volume of surface area for long life. The air is finally exhausted through the discharge grate located on the top of the machine.

Elektra – Electrostatic filter

The electrostatic filters ELEKTRA series are built from robust folded and painted sheets, equipped with strong industrial electrostatic cells and fans which unite power with silence. They are built for use on all types of machine tools which use lubro-refrigerants, and are mainly addressed to processes working with neat oil. The range is composed of four different models with a throughput of between 400 and 1600 m3/h. THEY DO NOT USE CONSUMABLES MATERIALS TO BE REPLACED. All the filters are equipped with a power circuit which is protected from accidental short circuit and any discharges between the electrodes. Every filter is provided with an ON/OFF switch, connected power warning light, high tension warning light, section obstruction warning light and security micro-switch.

The low pressure effect exerted by the fan causes the polluted air from the oleaginous particles to be routed into the extractor fan. It then passes through one or more pre-filters to subsequently be filtered by the electrostatic cell. The first section of the cell, the ionizing zone, is constructed of tungsten wires which are powered by direct current to 10 kV, which creates an electrical field causing the particles to be charged with polar electricity. In the second section, the collecting zone, constructed from pure aluminum plates powered to 5 kV of direct current, the particles are firmly restrained. The air then passes through a finisher filter to be permanently expelled. The system is highly efficient and the cell is capable of restraining pollutants with dimensions of between 10 and 0.01 microns with a concentration of up to 50 mg/m3 with contained load losses (8
mmH2O with clogged filter).

MACHINE TOOLS: multiple machining lathes, CNC, threading machines, gear cutting machines, griding machines, cold pressing machines, etc.

FOOD INDUSTRY: vegetable oil fog spraying machines, alimentary paste machines, etc.

Evotech

The new EVOTECH series utilizes innovative design concepts to significantly improve performance and filter efficiency. The EVOTECH is unique in design and uses hydrostatic pressure to increase filtration performance while
reducing the footprint and fabric consumption all while keeping maximum reliability and versatility. Another design feature of the EVOTECH is the self rolling dirty media system. This series provides flow rates from 50 to 400 l/min (13.2 – 105.6 gpm)

Evotech Deep

The ultimate series of EVOTECH DEEP provides the reliable concepts and solutions already applied on EVOTECH series. EVOTECH DEEP dramatically increases the benefits generated by applying the hydrostatic pressure of the coolant to the filter media resulting in better filtration, better performance and a huge reduction of footprint and fabric consumption. The flow rate ranges from 50 to 600 l/min (13.2 – 158.5 gpm). Self rolling dirty media system is also included with this model for easy maintenance.

Fabrics

Micronfilter provides a wide range of filter fabrics based from polypropylene to non woven viscose material. The medias are available in many different sizes and filtration efficiencies to meet all application requirements. Micronfilter can also supply special fabrics the meet the most challenging applications or customer requirements.

Kalamit – magnetic disc separator

The KALAMIT series magnetic disc separators are suitable for all machine tools or metalworking to separate magnetic particles from neat oil or water soluble coolants. The KALAMIT can operate with a maximum viscosity range of 20 cSt at 40°C. The flow rate ranges from 30 to 700 l/min (7.9–185 gpm). This type of coolant filter is considered a “self cleaning” system, working with no disposable materials. KALAMIT can be used, as pre-filter,
on any indexing media coolant filter.

Kube – compact mist collector

KUBE does not have any “pre-formed inlet” for suction, which allows, in the most common case of vertical mounting, to fit directly the mist collector on the
machine tool, with a simple kit, resulting in savings of time, effort, and last but not least, in a very pleasant aesthetic result.

KUBE can be installed both, horizontally and vertically, without any additional step and without using any additional accessory or mounting bracket.

All KUBE models are available with a differential pressure gauge, as an option, to monitor the filter life.

All motors fit on the KUBE series are ENERGY SAVING and provide performance equivalent to competitive products that consume twice as much, in some cases even triple, electricity.

Maintenance is simple and fast: everything can be accessed through a few screws, without complex or dangerous maneuvers.

The cartridges, both filtration and post-filtration, as well as the droplet pre-filter, can be replaced in seconds, without having to take off any mechanical component. All this translates into a saving valuable resources.

Under request the KUBE series can be equipped not only with high efficiency cartridges, class “M” according to IFA BGIA classification, efficiency 99,98% (DIN EN 60335-2), but also with ABSOLUTE FILTER cartridges type HEPA in both classes: H13 (efficiency 99.997% Dop) and H14 (99.999% efficiency Dop).

Available in

-KUBE 200,KUBE 400,KUBE 800,KUBE 1200,KUBE 2000,KUBE 2500.mist collector 1 (1)

mist collector 1 (2) mist collector 2

filter 4

 

 

 

Maxflow

The MAXFLOW series coolant filter is designed for the filtration of large volumes of coolant utilizing an indexing filter media. The MAXFLOW utilizes a high static hydraulic pressure to provide high filtration performance while significantly reducing filter fabric usage. The MAXFLOW is suitable for all machine tools and metalworking machines that use water based or neat oils coolants with a viscosity of up to 20 cSt at 40°C. The flow ranges from 300 to 1,600 l/min (79.2 – 422.6 gpm).

Microil – Turbine mist collector

The Microil series of turbine style mist collectors have been designed for use on all machine tools using water based or whole oil based coolants. The range consists of two models fitted with different turbine blades and motors to provide a good overall choice (up to 7 different combinations) of evacuation capacity from 600 to 3000 m3/h (353 to 1765 scfm), to suit the size of the machine tools involved. All Microil Mist Collector models can be modified with pre- and post-filters at any time, to suit the application and materials worked by the machine tool. This guarantees the ideal set-up for the each application. Microil Mist Collectors can also be supplied (on request) complete with installation kits (supports, stands, hose, clamps, fixing plates, etc.).

The mist laden air is evacuated from the machine tool by the negative pressure created by our special backwardly curved turbine impeller. The air enters the Microil collector housing at a high tangential speed caused by the powerful turbine. A coalescing action takes place where the small micro-particles of mist form together into larger droplets. The droplets, now in a liquid state, are recovered and flow out the drainage pipe back to the coolant sump. The specially designed turbine impeller has been dynamically balanced so that NO vibration will be created or passed down to the machine tool. The air then passes to the second filtration stage, which consists of a replaceable coalescing type pre-filter and a large pleated cellulose filter cartridge ( certificate, classification “M”, directive DIN EN 60335-2) which has a very large surface area for low pressure drop and long life. The dual combination of dynamic elimination and static filtration ensures a high level of performance equal to 98% removal. With the addition of the optional post filter we are able to increase the performance of the filtration system to 99.98% efficiency.

Mini Airjet – Mini Dust collector

The MINIAIRJET line of dry dust collectors are equipped with horizontal filter cartridges for easy and fast maintenance and have been designed for use on all machine tool or industrial activities where moderate quantities of welding smoke, fine and coarse dusts as well as small quantity of chips, are being generated. MINIAIRJET throughput ranges from 1,000 to 2,000 m3/h (588 – 1,177 scfm) The MINIAIRJET is suitable for light metal working applications. Units are equipped with a self cleaning timed system.